Welcome to filtsai.com! | Home | Contact | Register | Login
Christ | Cars | Woodworking | Condo | Nutrition | Wifetest | Pictures | Japan
Cooking: savory | sweet | techniques | uncategorized | all recipes
 Changing Disc Brake Rotors - Preparation

    Click an image to enlarge.

After 70,000 miles, my car developed a vibration during braking. I suspect it is caused by the rotors (discs) warping (also called run out i think). I'm not sure what caused it but maybe it was when I accidentally touched snow onto the hot discs while cleaning my wheels in the winter. As a result, I don't feel confident in my car's braking. I could get my rotors re-surfaced, but with so many miles I decided that it was time to replace the rotors completely.


Please take a look at my brake pad DIY and my wheel changing DIY for some basic information. I will assume you've already read them and will skip over some of those details in this DIY. Keep in mind that this is for a LX Accord which only has front discs and NO ABS. I believe ABS and V6 versions are slightly different but this will give you an idea.

I decided to buy Brembo blank rotors which are a stock replacement but are cheaper than OEM. I purchased them from www.hondiscountparts.com.
  

It is recommended that when you install new rotors, you also get new pads, so I decided to upgrade to Hawk High Performance Street (HPS) pads based on recommendations from www.honduh.com, which I bought from www.tirerack.com. According to the box, they're recommended by the SCCA. How convenient.   

To get started, jack up your car, pop the hood and loosen the cap to the brake fluid reservoir. When you reset the brake pistons, the fluid will need somewhere to go.   

Remove your wheels and clean the rotors by spraying them down with brake cleaner, which is designed to dissolve the tough grime and brake dust. Note that brake dust is not good for your health, so don't blow it into the air, use the solvent to rinse and wipe it away.   

Take out the caliper pins. There are two of them, one at the top and one at the bottom. As I mentioned in the brake pad DIY, these are a bit tricky to get to b/c they are behind the rotors and are fairly tight (80 ft-lbs).   

Unlike the brake pad DIY, we need to remove both pins. Just unscrew them then pull them out and put them somewhere clean.   

Once the pins are out you will need to pull off the caliper. However, the brake line is still attached and it's best that you leave it that way. To get around this, use a wire or some twine to hold up the caliper b/c you don't want it's weight pulling on the brake line.

You may want to use some of the brake cleaner to clean up the pin holes on the caliper.
  

Real quick, take a look at the pins. Note that one pin has a little rubber end. This is the upper pin so remember that when you reassemble the calipers.   

Remove the brake pads from the caliper bracket.   

Next take out the caliper bracket bolts. These are just as hard to get to as the pins b/c they are also behind the rotor. I took this picture by sticking the camera into the wheel well behind the rotor so you know where they are.   

Once the bolts are removed you should be able to pull off the caliper braket. You may want to use the brake cleaner to clean the bolt threads and the holes on the bracket.   

The rotors are held on by two screws. Since these have been on there for a long time, they could be pretty hard to get out. Most likely you will not be able to get enough torque with just a screw driver. See my notes on the next page about the proper tools to use.   

Once the screws are gone, you should be able to pry off the rotor. If not, simpy run bolts through the extra screw holes to force the rotor off (I think maybe the screws you just removed will fit, but I didn't try b/c i didn't need to).   

Here is the empty hub with everything removed. Pretty nasty. Spray it down with the brake cleaner which seems strong enough to remove just about anything. Also spray the lugs and wipe it all down to get any debris off.   

Preparation | Installation    

Copyright © 1999-2024 filtsai.com